Armored cable
Flexible protection for mechanically exposed applications.
Specialty cable assemblies
Armored cable and overmolded assemblies
Protected cable solutions and molded terminations for applications requiring mechanical resistance, sealing, or strain relief.
Representative image. Final capability is confirmed against drawing, material, tolerance, and volume.
Capabilities
Mechanical protection integrated into the assembly
Armored and overmolded assemblies require compatibility among cable, armor, gland, connector, molding material, and the operating environment. MJC evaluates every configuration against approved drawings and specifications.
Scope may include cable preparation, termination, armor assembly, component placement, inspection, and coordination of molding processes according to project requirements.
Overmolding
Integrated terminations for strain relief and protection.
Sealed connectors
Industrial configurations subject to specification.
Inspection
Visual, dimensional, and electrical verification per agreed criteria.
Variables to validate
Final selection depends on actual operating conditions.
- Cable type, diameter, and construction.
- Bend radius and expected movement.
- Armor, conduit, or protection type.
- Connector, orientation, and strain relief.
- Environment, temperature, and required sealing level.
Process development
Before production, the sequence, tools, parameters, reference sample, and inspection plan are confirmed.
- Manufacturability review.
- Initial sample and approval.
- Visual assembly documentation.
- Lot and result control.
Frequently asked questions
Does MJC manufacture the mold?
Tooling and molding scope are defined by project. They may be evaluated as part of the program or with an approved supplier.
Which protection rating is provided?
The protection rating must be specified and validated for each design; overmolding alone does not automatically establish a rating.
Can MJC support small lots?
Feasibility depends on tooling, materials, and complexity. Prototype, introduction, and recurring production are reviewed separately.
Process
From technical review to delivery
A clear workflow for integrating processes without losing visibility.
Review
We analyze drawings, materials, volume, acceptance criteria, and risk.
Proposal
We define scope, responsibilities, process route, and control points.
Validation
We release a sample or first piece before recurring production.
Production
We execute, inspect, report, and continuously improve the process.
Turn your process into a repeatable operation.
Tell us what you need to manufacture, assemble, or outsource. We will review the program without assuming capabilities that have not yet been validated.